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UNIVERSITY OF WISCONSIN-MADISON
Research Participant Information

Title of the Study: Identifying Wisconsin Manure Management Practices
Principal Investigator: Douglas Reinemann. Phone: (608) 262-0223. Email: [email protected]
Student Researcher: Horacio Aguirre-Villegas. Phone: (608)-262-9703. Email: [email protected]

DESCRIPTION OF THE RESEARCH
You are invited to participate in a research study to identify manure management practices that are used on Wisconsin dairy farms. You have been asked, as a result of a random selection process, to participate as an owner or manager of a dairy operation in Wisconsin. This information will help researchers and educators develop engineering designs and management practices for handling, processing, and storage of manure.
This study will include approximately 600 dairy farms in the state of Wisconsin.
You can complete the survey in the location of your choosing.

WHAT WILL MY PARTICIPATION INVOLVE?

If you decide to participate in this research, you will be asked to complete one survey which will require approximately 20 minutes to complete. This survey will cover questions about your manure management system including collection, transportation, storage, processing, and land application.

ARE THERE ANY RISKS TO ME?
We do not anticipate any risks resulting from participation in this study.

ARE THERE ANY BENEFITS TO ME?
Although there are no immediate benefits from this study, the information will facilitate research on manure systems, increase development of manure management practices and user tools, and provide more detailed economic analyses.

HOW WILL MY CONFIDENTIALITY BE PROTECTED?
THIS STUDY IS COMPLETELY ANONYMOUS. Neither your name nor any other identifiable information will be recorded.

WHOM SHOULD I CONTACT IF I HAVE QUESTIONS?

You may ask any questions about the research at any time. If you have questions about the research during or after completing the survey please feel free to contact any of the researchers listed above.
If you are not satisfied with the response of the research team, have more questions, or want to talk with someone about your rights as a research participant, you should contact the University of Wisconsin Education Research and Social & Behavioral Science IRB Office at 608-263-2320.
Your participation is completely voluntary. If you decide not to participate or to withdraw from the study it will have no effect on any services or treatment you are currently receiving.
 
 
* Please select "yes" below if you consent to complete the following survey and understand your answers will be used as data in manure management research. Select "no" to opt-out and end the survey.
 
Yes
 
No
 
 
 
1. What region in Wisconsin is your facility located in?
 
Northern
 
West Central
 
South Central
 
Northeast
 
Southeast
 
 
 
Instructions:
Units: If the units you report are different from the ones that are suggested in the survey, please specify the units you are using.

You DO NOT need to answer every question.
If the question does not apply or the answer is “zero”, please enter “0”. If you do not know an answer or prefer not to answer please leave it blank.


 
 
 
I. GENERAL FARM OPERATIONS
The questions below ask about general characteristics of your farm and animal operations. Please answer these questions to the best of your ability
 
 
A. Composition of the Herd
 
2. What are the animal breeds on your farm?
Holstein Jersey Brown Swiss Cross Breed Other
100%
80%
60%
40%
20%
 
 
3. If you answered "other" above, please specify.
   
 
4. What is the average body weight per animals (pounds)?
Milking cows
Dry cows and heifers >21 month
Heifers <21 months
 
 
 
B. Housing
 
 
5. What type of housing is used on your dairy farm?
 
Freestall
 
Tiestall
 
Bedded pack
 
Other
 
 
6. On average, how many hours per day do your cows spend grazing (if none, please enter "0")?
Summer:
Winter:
 
7. Please enter the data about your facilities.
Barn 1 Barn 2 Barn 3 Barn 4 Barn 5
Alley length (ft)
Alley width (ft)
Holding pen length (ft)
Holding pen width (ft)
Number of alleys
Number of milking cows
Number of heifers
Number of dry cows
 
 
 
C. Diet
 
8. What is the approximate daily feed intake in pounds per milking cow per day?
Pounds/Day
Corn silage
Alfalfa silage
Hay
Corn grain
Soybean meal
Dry distillers grains
Cottonseed
Other
 
 
9. If you entered data for "other" above, please specify what type of feed you use.
   
 
 
 
D. Bedding
 
10. What type of bedding is used on your facility for each type of animal?
Milking cows Dry cows and heifers >21 months Heifers <21 months
Sand
Raw manure solids
Digested manure solids
Chopped straw
Sawdust
Mattress
Other
 
 
11. If you selected "other" above, please specify the type of bedding.
   
 
12. On average, how much bedding do you replace (in pounds)? (Example: 5000 pounds per week, 5000 pounds per month)
Milking cows
Dry cows and heifers >21 month
Heifers <21 months
 
13. How much bedding do you recycle? (example: 60%; if none, enter "0")
Milking cows
Dry cows and heifers >21 month
Heifers <21 months
 
 
 
E. Milk Production
 
14. Please enter the data regarding milk production at your facility.
Daily average milk production (pounds)
Average milk fat (percentage)
Average milk protein (percentage)
 
 
 
F. Farm
 
15. Where does your feed supply come from?
Owned land (acres)
Rented land (acres)
Purchased feed (lbs/year)
 
16. To how many acres of land do you apply manure? (If none, enter "0")
Owned land (acres):
Rented land (acres):
Other land (example: neighbors):
 
 
17. Do you have a nutrient management plan?
 
Yes
 
No
 
 
18. How many acres of the land you own/rent is marginal? (If none, enter "0")
   
 
 
19. On how many acres of land owned by you do you apply manure? (If none, enter "0")
   
 
 
20. On how many acres of land NOT owned by you do you apply manure? (If none, enter "0")
   
 
 
21. Do you import any manure? If you do, how much? (Tons/year)?
   
 
22. Please enter the corresponding data about your typical crop makeup as either acreage or percentage.
Planted acreage Percentage
Corn grain
Corn silage
Soybean
Alfalfa
Hay
Pasture Other
 
23. How much fertilizer do you apply in your farm for each crop? (example: 500 lb of urea/acre; 100 lb phosphorus/acre) If you do not know leave blank, if none enter "0".
Corn grain
Corn silage
Soybean
Alfalfa
Hay
Pasture
Other
 
 
 
II. MANURE OPERATIONS
The following questions will give us more specific information about the manure related operations that exist in Wisconsin’s dairy farms to determine the emissions that are most likely to happen due to these practices
 
 
24. How would you classify the manure you process?
 
Solid (20% dry matter)
 
Semi-solid (12-19% dry matter)
 
Slurry (8-12% dry matter)
 
Liquid (liquid slurry 1-7% dry matter)

 
 
25. What is the percent total solids of manure as excreted?
   
 
 
 
A. Collection Systems
 
 
26. How frequently do you collect manure?
   
 
 
27. What type of collection system do you use in your farm?
 
Skid steer/tractor scraper
 
Alley scraper
 
Flush
 
Slotted floor
 
Other (please specify any details including motor size and average time of operation)
 
 
 
 
Complete only the sections that apply to you
 
 
a) Skid steer/ tractor scraper:
 
 
28. What is the total horsepower of the skid steer/tractor used for manure collection?
   
 
 
29. What is the average gas mileage of the skid steer/tractor used for manure collection (miles/gallon)?
   
 
 
30. What is the skid steer's daily average time of operation for manure collection (hours)?
   
 
 
 
b) Alley scraper:
 
31. Please fill in the following data regarding the alley scrapers on your facility.
Barn 1 Barn 2 Barn 3 Barn 4 Barn 5
Number of motors
Average horsepower
Daily hours of operation
 
 
 
c) Flush system:
 
32. Please fill in the following data regarding your flush system per barn type.
Barn 1 Barn 2 Barn 3 Barn 4 Barn 5
Flow rate (gal/min)
Number of pumps
Average horsepower
Flush volume (liters)
Flushes per day
 
 
33. Where does the flush water come from?
 
Recycled from manure storage
 
Other recycled water
 
Fresh water
 
 
34. If you selected "other recycled water" above, please specify where it is recycled from.
   
 
 
 
d) Slotted floor:
 
 
35. Is your entire barn slotted floor, or just a portion of the alleyway?
 
Entire barn
 
Portion of alleyway
 
 
36. Approximately what percentage of the total alleyway floor is slotted?
 
100%
 
80%
 
60%
 
40%
 
20%
 
 
 
B. Transportation
 
 
37. After collection, do you transport the manure to:
 
Manure processing (example: anaerobic digestion, sand separation, solid separation)
 
Long-term storage (storage longer than 1 month)
 
Apply it to the field
 
Other
 
 
 
 
Complete only the sections that apply to you
 
 
a) Transportation to processing:
 
 
38. How do you transport the manure to processing?
 
Pump
 
Auger
 
Tanker
 
Tractor/skid steer
 
Other (please specify any details including horsepower and average time of operation)
 
 
 
Pump:
 
 
39. What is the total horsepower required to transport manure to processing? (example: if you have 1 pump of 5 HP and 1 pump of 10 HP write the total value of 15 HP)
   
 
 
40. What is the pump’s daily average time of operation (hours)?
   
 
 
 
Auger:
 
 
41. What is the total horsepower required to transport manure to processing? (example: if you have 1 auger of 5 HP and 1 auger of 10 HP write the total value of 15 HP)
   
 
 
42. What is the auger's daily average time of operation (hours)?
   
 
 
 
Tanker
 
 
43. Do you use a truck or tractor to haul the tanker?
 
Truck
 
Tractor
 
 
44. What is the horsepower of the truck or tractor used to haul the tanker?
   
 
 
45. What is the capacity of the tanker used to transport manure (gallons)?
   
 
 
46. How many trips (from barn to processing site) per day do you make with the tanker?
   
 
 
47. What is the average distance per trip (feet)?
   
 
 
48. What is the average time per trip? (minutes)
   
 
 
 
Tractor/Skid Steer
 
 
49. What is the horse power of the tractor/skid steer you use to transport the manure?
   
 
 
50. How many trips (from barn to processing site) per day do you make with the tractor/skid steer?
   
 
 
51. What is the average distance per trip (feet)?
   
 
 
52. What is the average time per trip (minutes)?
   
 
 
 
b) Transportation to storage:
 
 
Complete only the questions that apply to you
 
 
53. How frequently do you transport the manure to the long-term storage? (example: 1 time per week; 2 times per month)
   
 
 
54. How do you transport the manure to the long-term storage?
 
Pump
 
Tanker
 
Auger
 
Other
 
 
 
 
Pump
 
 
55. What is the total horsepower required to transport manure to storage? (example: if you have 1 pump of 5 HP and 1 pump of 10 HP write the total value of 15 HP)
   
 
 
56. What is the pump’s daily average time of operation (hours)?
   
 
 
 
Tanker
 
 
57. What is the horsepower of the truck or tractor used to haul the tanker?
   
 
 
58. What is the capacity of the tanker used to transport manure (gallons)?
   
 
 
59. How many trips (from barn to storage) per day do you make with the tanker?
   
 
 
60. What is the average distance per trip (feet)?
   
 
 
61. What is the average time per trip? (minutes)
   
 
 
 
Auger
 
 
62. What is the total horsepower required to transport manure to storage? (example: if you have 1 auger of 5 HP and 1 auger of 10 HP write the total value of 15 HP)
   
 
 
63. What is the augers daily average time of operation (hours)?
   
 
 
 
C. Processing
 
 
64. What kind of processing do you apply? (SELECT ALL THAT APPLY)
 
Anaerobic digestion
 
Solid-liquid separation
 
Sand separation
 
I do not have any kind of manure processing in my farm
 
Other
 

 
 
 
Complete only those sections that apply to you
 
 
a) Anaerobic digestion:
 
 
65. What kind of digester do you have on your farm?
 
Plug flow
 
Complete mix
 
Covered lagoon
 
Other
 
 
 
66. What is the volume of your digester (cubic feet)?
   
 
 
67. Approximately how much biogas is produced per day (cubic feet)?
   
 
 
68. What is the methane content of your biogas (percentage)?
   
 
 
69. What percentage of the biogas goes back to heat the digester?
   
 
 
70. If you have a gas clean up system, please provide a brief description of it (type, power, etc.):
   
 
71. How do you use the biogas that is produced in your farm? (select all that apply)
Electricity that is used on farm Electricity exported to the grid Boiler Flared Compressed biogas
100%
80%
60%
40%
20%
 
 
72. If you produce electricity, what is the total horse power of the turbine you use to generate electricity? (HP)
   
 
 
 
b) Solid-liquid separation:
 
 
73. What type of separator do you have in your farm?
 
Centrifuge
 
Screw press
 
Rotating screen
 
Other
 

 
 
74. How frequently do you separate the manure? (example: 3 hours per day)
   
 
 
75. Approximately how many solids do you produce daily?
   
 
 
76. What is the total horse power of your separation system?
   
 
 
 
Sand Separation
 
 
77. What type of sand separation technology do you have?
 
McLanahan
 
Parkson
 
Sand lanes
 
Sand settling basin
 
Cyclone
 
 
78. What is the total horse power required to separate?
   
 
 
79. What is the daily average time of separation (hours)?
   
 
 
80. How frequently do you use sand separation? example: 5 days a week)
   
 
 
 
D. Storage
 
 
81. What type of long term storage do you have?
 
In-place earthen basin
 
Clay-lined earthen basin
 
Earthen basin with a liner
 
Below-ground concrete pit
 
Above-ground concrete pit
 
Above-ground glass-lined steel pit
 
Deep pit under the barn floor
 
Earthen pad
 
Concrete pad
 
I don’t have storage because I apply manure daily
 
Other
 
 
82. What are the dimensions of the long-term storage (feet)?
Width
Length
Depth
Diameter (if round storage)
 
 
 
83. What kind of cover do you have for this long term storage?
 
Synthetic
 
Organic (example: straw, sawdust)
 
No cover
 
Natural crust that forms on top of stored manure
 
Other
 
 
 
84. How frequently do you empty the long-term storage and when does this occur? (example: once in spring and once in fall)
   
 
 
85. How long do you agitate the manure when emptying storage? (example: for 15 minutes prior to filling tankers; if you do not agitate, answer “do not agitate”)
   
 
 
86. Please describe the agitation equipment and provide its total horse power (example: one 30 HP pump, 50 HP PTO, etc):
   
 
 
 
E. Application
 
 
87. Please estimate the average distance traveled manure storage to the field entrance (miles). (example: 10 miles)
   
 
 
88. What is the furthest distance you transport manure from storage to the field entrance (miles)? (example: 15 miles)
   
 
 
89. What is the percent total solids of manure before application?
   
 
 
90. If you incorporate manure by tillage, within how many days do you incorporate it? (If you do not incorporate manure by tillage, enter a "0")
   
 
 
91. How long does it take to apply the manure each time it is done? (example: 80 hours in spring and 80 hours in fall)
   
 
 
92. What kind of manure application do you use at your farm?
 
Pump irrigation
 
Pump drag hose surface application
 
Pump drag hose injection
 
Tanker/spreader broadcast
 
Tanker/spreader injection
 
 
 
Complete only those questions that apply to you
 
 
For Pump Systems
 
 
93. What is the total horse power of your application system? If you have multiple pumps please just provide the total (HP).
   
 
 
94. What is the total horse power of the pump you have in your application system?
   
 
 
95. What is the horse power of the truck/tractor you use to spread the manure?
   
 
 
 
For tanker/spreader systems:
 
96. What are the characteristics of your tanker/spreader
Size/capacity of the tanker (gallons)
Horsepower
 
 
97. What is the motor size of the pump/PTO you use to load the tanker/spreader (HP)?
   
 
 
98. How long does it take to load the tanker (minutes)?
   
 
 
99. Approximately how long does it take to broadcast each time it is done? (example: 60 hours in spring and 60 hours in fall; please include time of entire cycle: loading, hauling, applying, and returning to storage)
   
 
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