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2017
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Test QPro May 4 2017
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We are conducting a survey with ARM members on the topic of Quality. We will present the results from this survey at the 2017 Rotoplas, in the workshop on “Improving rotomolded part performance through effective quality programs”.
The survey should only take 5 minutes and your responses are completely anonymous.
Please start with the survey now by clicking on the Continue button below.
How do you track the quality of your products and your processes? Select all that apply.
Testing Raw Material (e.g. powder quality, resin MI and density)
On-Line Monitoring of the molding process (e.g. mold pressure, mold temperature)
Post Molding Inspection (on-line inspection)
Keeping a Log of Rework / Rejections Based on Quality Issues
SQA / SQC Process (Statistical Quality Analysis / Control)
Internal Audit Process
Other (please specify)
Hypothetically, if you had 10 quality problems a month, how many of the problems below would you see? (Problems you would identify in-house.) Please allocate up to 100 points amongst the options below.
Demolding Issues (part sticking)
-
Warpage / Size Accuracy
-
Poor Cure (undercure, bubbles, rough inner surface)
-
Part Overcure Color (swirling)
-
Color (inconsistent)
-
Surface Defects (e.g. pinholes, blemishes, perforation…)
-
Contaminations
-
Fitment Issues
-
Incorrect Part Weight
-
Missing Inserts
-
Mechanical Failure (if QC / test parts in-house)
-
Other
-
What types of complaints do you
most frequently get from your customers
? Please rank the options below from 1 to 3
Visa
Mastercard
American Express
Discover
Diners Club
Of the
complaints you get from your customers
, which one is the
most costly to you
? SELECT ONE
- Field Failure: Brittleness, Breakage, Impact
- Field Failure: UV Failure (discoloration)
- Field Failure: Chemical Attack
- Warpage
- Color (e.g. color match, swirl)
- Scratches and Blemishes
- Dirt / Dust
- Fitment Issues
- Logistic / Delivery
Other (please specify)
What are the most important factors contributing to part quality and performance? Please select only the top 3.
Process Control
-- Select --
1
2
3
4
Resin Quality
-- Select --
1
2
3
4
Powder Quality
-- Select --
1
2
3
4
Other
-- Select --
1
2
3
4
What quality issues are most important to you when dealing with your
resin suppliers
? Please select only the top 3.
Lot to lot Consistency
-- Select --
1
2
3
4
5
6
7
8
Contamination
-- Select --
1
2
3
4
5
6
7
8
Powder Quality
-- Select --
1
2
3
4
5
6
7
8
Streamers
-- Select --
1
2
3
4
5
6
7
8
Moisture / Wet Resin
-- Select --
1
2
3
4
5
6
7
8
Delivery / Logistic
-- Select --
1
2
3
4
5
6
7
8
Price
-- Select --
1
2
3
4
5
6
7
8
Other
-- Select --
1
2
3
4
5
6
7
8
Tell us more about your operation - Do you… (select all that apply)
Carry out compounding in-house?
Pulverize in-house?
Use robotic trimming equipment?
Carry out assembly services to your customers?
Carry out packaging services to your customers?
What quality standards do your products need? (select all that apply)
CSA
CARB
ETL
UL
Other (please specify)
What industry segment(s) do you participate? (select all that apply)
- Tanks and Containers
- Fuel Tanks
Marine
Recreation and Leisure
Agriculture
Toys
Custom Industrial
General Purpose Custom Molding
Other (please specify)
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